The UN has declared 2022 the “International Year of Glass”. This puts even more concentrate on production conditions in the energy-intensive glass industry, and efficient technologies alongside the whole worth chain are particularly in demand. Vacuum technology also has a serious influence on sustainability in glass manufacturing – as a result of stable vacuum is needed in lots of processes. Atlas Copco makes a speciality of offering energy-efficient, intelligent, and sustainable vacuum solutions to manufacturers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a range of highly efficient, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling corporations
Noelle + von Campe produces individual glass packaging for bottling companies. The individualized bottles and jars are given their form and the final touch using vacuum expertise. The final touch contains including a customer’s logo or title. When shaping the glass, better embossing of the brand or any lettering is achieved if the trapped air between the glass mold and the precise glass has been removed as best as potential. With an output of 650 million jars per 12 months, the right vacuum system is a vital element for the effectivity of the whole plant for Noelle + von Campe. Atlas Copco, with its application expertise and experience in supplying vacuum pumps to the glass business, knows the exact requirements of the market. They have a protracted historical past in partnering with glass producers. Their options and installations are made to measure for each individual buyer. This was one of many causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy financial savings with Variable Speed Drive (VSD) technology
The use of vacuum know-how alone saves lots of vitality: the same manufacturing result may be achieved with compressed air however would devour extra energy. With its progressive motor concept for glass production, the Atlas Copco GHS VSD+ series is among the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable pace control, the screw pumps could be tailored precisely and shortly to the respective vacuum requirement. Variable pace and the set point control presents optimum vacuum levels. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved round 27% in power prices.
Increased stability within the vacuum provide
The decreased vitality consumption isn’t the one benefit of the GHS VSD+ vacuum solution. The complete vacuum supply at Noelle + von Campe is now extra secure than earlier than. „When we alter instruments or adapt our processes, for instance, the new central vacuum system continues to reliably provide our complete production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary issue for us, as a outcome of the dependable, uninterrupted vacuum provide in flip has a direct impact on the standard of our finish merchandise. And in เพรสเชอร์เกจไฮดรอลิค of the standard of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, additional cost reductions are generated by the ES central control: „The intelligent system coordinates the usage of the vacuum pumps with one another – this saves much more prices, additionally for upkeep and electrical energy. A big benefit: the purchasers also achieve considerably sooner amortization“. The ES16 central controller can monitor and control a number of GHS VSD+ vacuum pumps concurrently. The smart management system balances and optimizes the efficiency of all machines, reducing the general energy consumption. Compared to competitor merchandise, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are equipped in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the finishing touches not only to the merchandise but also to the production process. This is the place Atlas Copco’s intensive expertise in working with glass manufacturers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it have been, a one-stop shop for glass producers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe will get extra for less: extra vacuum, more control and more stability for less energy consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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