The proper cable increases your machine availability

The choice of the right cable or line for transmitting signals on your machine has essential influence on the machine availability. Usually, when determining the instruments of machines and plants, a profound amount of attention is given to deciding on the best sensors.
For example, the user determines which measuring principles are employed for level measurement, which power supply should be provided to the machine and which kind of signal transmission should be used. Usually, the cables shown in the wiring schemes as simple connection lines between sensor and SPS are problematic. This poses a fascinating paradox in the automation technology ? a sensor is tested for highest demands to make sure it meets certain requirements of the application, whereas a cable is merely seen as a component which supposedly guarantees a reliable connection under all circumstances.
However, cables and connectors pose the most frequent resources of error. This is often where unforeseen prospect of increasing machine availability can be found. During my span of research I learned that in a higher two-digit percentage of all cases, renowned cable manufacturers traced back sensor failure on machines to mechanical failure of the cable because of faulty installation, handling and especially as a result of choice of an unsuited cable for the precise application. Principally, there is absolutely no patent remedy for determining which cable and which plug connector is most beneficial suitable for the application.
For Sadness , flexibility demands for cables used in level probes for level measurement in deep wells aren?t high, whereas the demands on tensile strength together with high longitudinal and transverse water tightness are. In level probes, plug connectors are barely ever applied due to the insufficient permanent leak tightness. For machine tools which are create in factory buildings, the easiest cable materials with a straightforward M12 connector are used. In this instance, however, the use of the right cable that permanently withstands ambient conditions such as temperature fluctuations and that has resistance against oils and fats can significantly raise the option of your machine.
Using cable assemblies with factory pre-assembled connectors also prevents failure risk through improper on-site assembly. It is therefore a fallacy that cables are the same and that any given cable with the sufficient amount of wires would work for an application.
In another of my previous articles, I drew up a short overview of probably the most relevant criteria for choosing cables and connectors. Invest some time in specifying a suitable cable for your application. Take into account the demands your plug connection to sensors and PLC must meet. An individually matched wiring concept supplies a measurable increase of the machine availability and higher safety during operation.
In the event you need assistance or consulting for specifying a suitable pressure sensor and associated cable / connector, feel absolve to contact us.

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