A CLEAR PIPELINE OF INNOVATION: CLASS 0 OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and a longtime chief in the field of air, nitrogen, energy, flow (pumps), steam boiler and lighting solutions, lately took a daring determination which has modified the greatest way its buyer – and Rand Air – will method future hires of an analogous nature.
Working within the petrochemical sector requires important consideration to detail, with absolute safety at all times imperative. When Rand-Air was approached by a long-standing buyer in this sector for tools to clear a sulfuric acid pipeline certain for decommissioning, they approached the duty at hand in an revolutionary and agile manner, arising with a unique solution from those previously applied.
“The project undertaken was unusual by nature. Our customer required the utilization of an air compressor which could carry out optimally in a high-risk, volatile environment. We subsequently decided that this explicit challenge demanded a contemporary solution – and a departure from the greatest way in which it had beforehand been approached,” explains Rand-Air seasoned petrochemical trade sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether or not it’s water or oil – due to its excessive volatility. Contaminants may cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off project. Rand-Air subsequently took the choice to go together with the Class zero oil-free compressor due to its manufacturing of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this project, to ensure that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew point of minus forty degrees,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this specific customer had at all times used nitrogen to clear their pipelines. By providing the Class 0 oil-free air answer, Rand-Air was capable of prove that this was the better resolution on this case: capable of supply a extra environment friendly answer in a shorter time, and with considerably less potential contamination or security risk.
Ultimate effectivity with multiple makes use of
The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated five day compressor hire, was accomplished in only one. This unbelievable achievement additional highlighted the operational effectivity of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, 4 extra initiatives occurred in the course of the course of the yr, and one other is set for October.
“Efficiency and air purity are the rationale that this explicit compressor is the best and most viable resolution for clearing pipelines,” says Lake. เกจวัดแรงดันน้ําไทวัสดุ employed by the client this yr embrace the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are in a position to be efficient over super distances. For pressure gauge ดิจิตอล , a few of the pipeline initiatives have required air to be pumped via pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, pressure drops – which affects the move. It is important that air is pumped into the tanks at below 4 Bar,” Lake explains.
Oil-free compressors have a quantity of uses. Customers often solely hire them for instrumentation, fermentation and aerating containers that are normal uses for these machines.
According to Lake, the fact that these compressors can additionally be utilized in purposes similar to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even able to shifting an eighty ton transformer, because of its capability to blow up industrial pillows that are then placed beneath the heavy transformer and floated,” she remarks.
All other capabilities aside, essentially the most compelling cause for the hire of the Class 0 oil-free compressor was because of its capacity to produce clean, pure, contaminant-free dry air.
Making agility rely
Rand-Air attributes its excessive diploma of buyer success and repeat enterprise to an around-the-clock service and strong team effort: “We have made ourselves indispensable to so many customers, due to our extremely excessive requirements and substantial trade expertise. Whenever there is a need for rental tools, clients insist on using our solutions and providers – thanks to our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to its popularity in plenty of industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering efficient options to customer’s operational wants.
“We are a group which works together and helps each other no matter the duty. Our technicians and workers are on call 24/7 to ensure customer service and support. We will always be ready to go above and past for a buyer, taking a look at their issues from fresh angles, to search out them the most effective answer attainable – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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