KleenOil India, a producer of industrial oil filtration methods, has helped to considerably enhance the product high quality of cold rolling sheets for its metal industry shopper, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’ เกจวัดแรงดันแบบแห้ง ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering performance was inadequate and significant issues had been occurring with the quality of its completed products.
An ECL is used within the metal business to assist clean and strip the surface of the steel sheet of rolling dust through the use of an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is simpler in cleansing cold rolled metal than typical cleansing processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of protection within these circumstances, its effectiveness may be significantly lowered, resulting in contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless heavily saturated with mud particles and was suffering from an unstable PH stage that combined were resulting in important rusting during the process resulting in scratching of the ultimate product.
Filtramag+ offers fantastic particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator isn’t assured to resolve the ferrous contamination drawback. The efficiency of the filtration depends on the magnetic materials kind, size of the magnet, magnetic strength and in addition the fluid move dynamics. A low strength magnet or minimal publicity to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is necessary not only to use the proper product for the method in query, however the greater level of resolution protection offers further benefits, including prolonging the lifespan of the pump in addition to a discount in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination in this utility inside the alkaline answer from 400mg/m2 to just 30mg/m2 by eradicating the nice dust particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic curler was not providing enough protection to the fluid on this application, and it highlights the importance of selecting the correct methodology of magnetic safety. Due to the nice particles circulating inside the alkaline resolution, significant rusting was being created through the ECL process that was causing damage to the metal sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our consumer as its capacity to remove even the finest particles from fluids would significantly enhance the issues that the business was dealing with. By installing the Filtramag+, our consumer was instantly provided greater ranges of protection in opposition to the damage that have been being attributable to the contaminated resolution. We work frequently with Eclipse Magnetics high-performance products and at all times see significant, positive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with supplies which have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move by way of the filter.
As a results of the installation, the corporate is now not affected by damaged completed parts, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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