KleenOil India, a producer of business oil filtration systems, has helped to considerably enhance the product quality of chilly rolling sheets for its metal trade client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual flow know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with เกจวัดแรงดันเครื่องกรองน้ำ of just 6000 gauss, the collection performance was inadequate and important issues had been occurring with the quality of its finished products.
An ECL is used throughout the metal business to help clean and strip the floor of the steel sheet of rolling dust by utilizing an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleansing cold rolled steel than conventional cleaning processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a stage of protection within these circumstances, its effectiveness can be significantly lowered, resulting in contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless closely saturated with mud particles and was suffering from an unstable PH level that combined have been leading to vital rusting in the course of the course of resulting in scratching of the final product.
Filtramag+ offers nice particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator isn’t guaranteed to resolve the ferrous contamination downside. The efficiency of the filtration depends on the magnetic material sort, dimension of the magnet, magnetic strength and likewise the fluid move dynamics. A low energy magnet or minimal exposure to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is essential not solely to make use of the correct product for the method in question, however the larger degree of solution safety provides further advantages, including prolonging the lifespan of the pump as properly as a discount in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination in this application inside the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the nice mud particles that were causing issues.
Filtramag’ เกจวัดแรงดันลมคือ -intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not providing enough safety to the fluid on this utility, and it highlights the importance of selecting the correct technique of magnetic protection. Due to the fine particles circulating inside the alkaline answer, vital rusting was being created during the ECL course of that was causing injury to the metal sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our client as its ability to take away even the best particles from fluids would significantly enhance the problems that the enterprise was facing. By installing the Filtramag+, our client was immediately provided greater levels of protection against the harm that have been being caused by the contaminated solution. We work often with Eclipse Magnetics high-performance products and at all times see important, positive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with supplies which have decrease magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move through the filter.
As a result of the set up, the company is not suffering from broken completed elements, has reduced its scrappage and waste, as nicely as prolonging the lifetime of the pump.
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