SEEPEX 4.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the next technology of pumps. The industry leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading commerce fair for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management within the subject of clever and innovative solutions.
The same applies to the opposite trade fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services with ambition and fervour. เกวัดแรงดันน้ำ combines its digital options with the normal pump enterprise to offer its clients more time for the necessities, scale back prices and simplify processes.
At the world fair for environmental technologies at the end of May, international commerce guests will experience the premiere of a completely automated answer with integrated Industry four.0 options. The current premium mannequin range SCT AutoAdjust provides revolutionary improvements in the area of progressive cavity pumps. Wrenches and so forth. are actually a thing of the past in relation to maintenance. One click from a distant location and the stator is again in prime shape. The range, which was developed on the idea of customer requirements, makes maintenance work a lot simpler and due to this fact helps to save time and costs. Retensioning ensures fixed pumping capacity and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is increased and upkeep times are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are additionally significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that maintenance can be easily carried out by one individual. Suction or pressure strains not need to be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the flow rate is lowered as a end result of put on and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, without the need for any particular instruments. The new SCT AutoAdjust technology permits the stator to be retensioned either conveniently from the control room by way of analogue signal lines or digitally through various fieldbus methods. Quick entry on web site at the pump can be achieved via a control panel or through Bluetooth using an app for Android and Apple tablets which may be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely in the cloud. The real-time information from the monitoring service provide feedback on wear and tear or point out that spare elements are due for reordering soon. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep directions primarily based on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic knowledge to enable predictive maintenance forecasting and identification of abnormal conditions. By combining completely different sensor knowledge, guidelines may be created to trigger alarms. For instance, a decreased circulate rate at increased pump pace compared to the pump’s particular person calibration curve would point out pump wear. This signifies that if unintentional process modifications are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump information also permits SEEPEX to make more accurate life cycle predictions for each pump kind based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system resolution that combines some nice benefits of two pump technologies to transport extremely dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as much as one thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal companies, this alternative to traditional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system resolution comes within the form of a bundle unit, which contains the pump, the devoted control logic, as properly as the polymer and, if desired, the compressed air elements. This pump may also be linked to the Connected Services of SEEPEX as an expansion.
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